High-Accuracy Power Transmission
Precision spline shafts are critical components in high-precision transmission systems. Spline modules range from 1 to 3 with tooth counts from 12 to 42, achieving accuracy Grades 5 to 7. Fits use H/h small clearance to ensure no noticeable rotational backlash during torque transmission. These shafts suit servo systems, precision reducers, and CNC equipment. Our setup technicians bring over a decade of spline machining experience, using specialized spline milling and grinding machines with strict control over tooth profile and lead accuracy.
Tight Geometric Tolerance Requirements
Effective spline engagement lengths run 30 to 180 millimeters. Overall shaft length spans 100 to 600 millimeters with diameters from Φ15 to Φ70 millimeters. Geometric tolerance requirements are demanding: radial runout controls within 0.02 to 0.05 millimeters, and tooth lead parallelism controls within 0.015 to 0.04 millimeters. These two indicators directly determine spline pair contact uniformity and service life. If runout or parallelism exceeds limits, the spline experiences uneven wear and premature failure. We use professional gauges to inspect every parameter before shipment.
Material and Heat Treatment
We use 42CrMo steel quenched and tempered to HB 240-280, with working surfaces hardened to HRC 50-56. 42CrMo offers excellent comprehensive properties, providing adequate core toughness after tempering and wear-resistant working surfaces after hardening. Our in-house heat treatment department performs both tempering and hardening processes with strictly controlled parameters.
Inspection Data Transparency
With 21 years of gear shaft manufacturing experience, we have deep expertise in spline fit and inspection methods. We support custom manufacturing based on your drawings and samples with free drawing review before ordering. During production, we regularly share real photos and inspection data with you. We offer a one-year warranty on all products.
Technical Specifications Table
|
Parameter |
Range / Specific Requirements |
|
Spline Module |
1~3 |
|
Spline Teeth |
12~42 |
|
Spline Accuracy |
5~7 |
|
Fit Type |
H/h small clearance |
|
Spline Effective Length |
30~180mm |
|
Overall Shaft Length |
100~600mm |
|
Shaft Diameter |
Φ15~Φ70 |
|
Radial Runout |
≤0.02~0.05mm |
|
Tooth Lead Parallelism |
≤0.015~0.04mm |
|
Material & Heat Treatment |
42CrMo quenched & tempered HB 240~280, working surface hardened HRC 50~56 |
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